Market Demand & Industry Position

Global Market Insights

The premium embroidered bathrobe market is projected to reach $3.2 billion by 2028 (Market Research Future), with growing demand from:

  1. 85% of five-star hotels specifying embroidered logos for brand identity

  2. Luxury spas investing in custom-embroidered designs

  3. High-end retailers seeing 40% higher margins on embroidered styles

Technical Advantages of Our Embroidery

Our factory’s proprietary techniques deliver:

  • Precision stitching (up to 1,200 stitches per minute)

  • Complex 3D effects (puff, chain stitch, chenille)

  • Fabric-friendly applications (no puckering or stiffness)

Table: Embroidery Technique Comparison

TechniqueStitch DensityBest ForProduction Speed
Flat EmbroideryHigh (60,000 stitches)Detailed logos80 pcs/day
3D Puff EmbroideryMedium (40,000 stitches)Brand names60 pcs/day
Chenille EmbroideryLow (20,000 stitches)Decorative accents40 pcs/day

Factory Manufacturing Excellence

Advanced Production Facility

Our 60,000 sqm vertically integrated plant features:

  • 48-head Tajima embroidery machines (TMFD-1501 series)

  • Automated fabric handling systems

  • Dedicated quality control stations

Production Capacity Overview

DepartmentDaily OutputTechnology
Embroidery5,000 panelsBarudan BEUM-1501
Cutting8,000 yardsGerber Paragon
Sewing7,000 robesJuki DDL-9000

Rigorous Quality Control

Each robe undergoes 35-point inspection:

  1. Pre-Production

    • Thread tension testing

    • Fabric compatibility checks

  2. In-Production

    • Stitch-per-inch verification (18-22 SPI)

    • Alignment precision (±0.3mm)

  3. Post-Production

    • Wash durability testing (50+ cycles)

    • Seam strength analysis

Customization Capabilities

Embroidery Design Options

Our full-service OEM/ODM solutions include:

  • Logo digitization (from any artwork)

  • Specialty thread effects (metallic, glow-in-dark)

  • Mixed techniques (embroidery + print combos)

Private Label Services

  • Low MOQ (300 pieces per design)

  • Exclusive design copyright

  • Luxury packaging (gift boxes, garment bags)

Sustainable Manufacturing

Eco-Friendly Production

Our OEKO-TEX & GOTS certified facility implements:

  1. Material Innovation

    • Organic cotton threads

    • Recycled polyester backing

  2. Process Efficiency

    • Solar-powered embroidery

    • Water-saving pre-treatment

  3. Waste Reduction

    • 95% thread utilization

    • Fabric scrap recycling

Product Range Highlights

Signature Collections

  1. Luxury Hotel Line

    • 400GSM terry with chest embroidery

    • Monogram options

  2. Spa Signature Series

    • 350GSM microfleece

    • Subtle tonal embroidery

  3. Resort Collection

    • Lightweight 300GSM

    • Tropical motif designs

Technical Specifications Table

ModelFabric WeightEmbroidery TypeThread CountWash Durability
LH-400400GSM3D Puff40,000 stitches60+ washes
SS-350350GSMFlat60,000 stitches50+ washes
RC-300300GSMChenille20,000 stitches40+ washes

Global Supply Chain

Logistics Network

  • Bulk shipping (40HQ = 12,000 robes)

  • Air express options (DDP terms)

  • Amazon FBA preparation

Quality Certification

All shipments include:

  • Thread composition reports

  • Colorfastness certificates

  • Safety compliance documentation

Competitive Advantages

Why Partner With Us?

  1. Technical Expertise

    • 15 in-house embroidery designers

    • Digital prototyping

  2. Cost Efficiency

    • 35% lower production costs

    • 15M+ annual capacity

  3. Innovation

    • 12 embroidery patents

    • Seasonal design updates

Order Process Timeline

  1. Design Phase (5-7 days)

    • Artwork digitization

    • Sample creation

  2. Approval Phase (3-5 days)

    • Technical review

    • Lab testing

  3. Production Phase (25-30 days)

    • Bulk manufacturing

    • Quality assurance

  4. Delivery Phase (7-21 days)

    • Final inspection

    • Global shipping

Conclusion: Your Embroidery Specialist

With 4 million embroidered robes produced annually, we deliver:

  • Artisanal craftsmanship

  • Luxury comfort

  • Sustainable production

Ideal for:

  • Luxury hotel chains

  • Premium spa operators

  • High-end retailers

Contact us today for samples and pricing!