Market Demand & Industry Position
Global Market Insights
The premium embroidered bathrobe market is projected to reach $3.2 billion by 2028 (Market Research Future), with growing demand from:
85% of five-star hotels specifying embroidered logos for brand identity
Luxury spas investing in custom-embroidered designs
High-end retailers seeing 40% higher margins on embroidered styles
Technical Advantages of Our Embroidery
Our factory’s proprietary techniques deliver:
Precision stitching (up to 1,200 stitches per minute)
Complex 3D effects (puff, chain stitch, chenille)
Fabric-friendly applications (no puckering or stiffness)
Table: Embroidery Technique Comparison
Technique | Stitch Density | Best For | Production Speed |
---|---|---|---|
Flat Embroidery | High (60,000 stitches) | Detailed logos | 80 pcs/day |
3D Puff Embroidery | Medium (40,000 stitches) | Brand names | 60 pcs/day |
Chenille Embroidery | Low (20,000 stitches) | Decorative accents | 40 pcs/day |
Factory Manufacturing Excellence
Advanced Production Facility
Our 60,000 sqm vertically integrated plant features:
48-head Tajima embroidery machines (TMFD-1501 series)
Automated fabric handling systems
Dedicated quality control stations
Production Capacity Overview
Department | Daily Output | Technology |
---|---|---|
Embroidery | 5,000 panels | Barudan BEUM-1501 |
Cutting | 8,000 yards | Gerber Paragon |
Sewing | 7,000 robes | Juki DDL-9000 |
Rigorous Quality Control
Each robe undergoes 35-point inspection:
Pre-Production
Thread tension testing
Fabric compatibility checks
In-Production
Stitch-per-inch verification (18-22 SPI)
Alignment precision (±0.3mm)
Post-Production
Wash durability testing (50+ cycles)
Seam strength analysis
Customization Capabilities
Embroidery Design Options
Our full-service OEM/ODM solutions include:
Logo digitization (from any artwork)
Specialty thread effects (metallic, glow-in-dark)
Mixed techniques (embroidery + print combos)
Private Label Services
Low MOQ (300 pieces per design)
Exclusive design copyright
Luxury packaging (gift boxes, garment bags)
Sustainable Manufacturing
Eco-Friendly Production
Our OEKO-TEX & GOTS certified facility implements:
Material Innovation
Organic cotton threads
Recycled polyester backing
Process Efficiency
Solar-powered embroidery
Water-saving pre-treatment
Waste Reduction
95% thread utilization
Fabric scrap recycling
Product Range Highlights
Signature Collections
Luxury Hotel Line
400GSM terry with chest embroidery
Monogram options
Spa Signature Series
350GSM microfleece
Subtle tonal embroidery
Resort Collection
Lightweight 300GSM
Tropical motif designs
Technical Specifications Table
Model | Fabric Weight | Embroidery Type | Thread Count | Wash Durability |
---|---|---|---|---|
LH-400 | 400GSM | 3D Puff | 40,000 stitches | 60+ washes |
SS-350 | 350GSM | Flat | 60,000 stitches | 50+ washes |
RC-300 | 300GSM | Chenille | 20,000 stitches | 40+ washes |
Global Supply Chain
Logistics Network
Bulk shipping (40HQ = 12,000 robes)
Air express options (DDP terms)
Amazon FBA preparation
Quality Certification
All shipments include:
Thread composition reports
Colorfastness certificates
Safety compliance documentation
Competitive Advantages
Why Partner With Us?
Technical Expertise
15 in-house embroidery designers
Digital prototyping
Cost Efficiency
35% lower production costs
15M+ annual capacity
Innovation
12 embroidery patents
Seasonal design updates
Order Process Timeline
Design Phase (5-7 days)
Artwork digitization
Sample creation
Approval Phase (3-5 days)
Technical review
Lab testing
Production Phase (25-30 days)
Bulk manufacturing
Quality assurance
Delivery Phase (7-21 days)
Final inspection
Global shipping
Conclusion: Your Embroidery Specialist
With 4 million embroidered robes produced annually, we deliver:
Artisanal craftsmanship
Luxury comfort
Sustainable production
Ideal for:
Luxury hotel chains
Premium spa operators
High-end retailers
Contact us today for samples and pricing!